Projects / P-09
Data, code & AI

AI analysis of catheter adverse event reports

Using a large language model to read 300 FDA adverse event reports for long-term central venous catheters, and testing how far its answers can be trusted.

P-092026
Project
Reading 300 FDA reports with a language model, then checking it against a person
Context
Self-directed
300FDA MAUDE reports
93%agreement with manual review
0.90Cohen's kappa
80%of 'leaks' were body breaks

The question

Can AI read free-text complaint reports reliably enough to show what is really going wrong with a device?

What I did

  • Pulled 300 reports from 2023 to 2025 from the FDA MAUDE database through the openFDA API.
  • Wrote the intended use and coding rules first, then had the model classify each report by failure mode, severity and phase of use.
  • Validated the model against a blinded manual review of 100 reports, using a predefined coding guide.
  • Compared what the field data showed with a design-stage FMEA.

What I found

80% of reports coded as leaks were really catheter body breaks, and breaks rose from 28% to 54% of complaints over the period. The model agreed with the manual review on 93% of failure modes (Cohen's kappa 0.90), and severity agreement rose to 85% after one coding rule was clarified. The comparison suggested six updates to the FMEA.

Figures

Bar chart: catheter body breaks 28%, 49%, 54% of complaints in 2023, 2024, 2025; external component failures 32%, 11%, 7%.
Catheter body breaks rose from 28% to 54% of complaints while hub and connector failures fell.
Chart of agreement between AI coding and manual review.
Agreement between the AI labels and the blinded manual review, before the fix. Severity (61% here) rose to 85% after one coding rule was clarified.